Study on transmission characteristics of cross shaft universal joint series shafting (I)
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- Time of issue:2021-09-10 09:54
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(Summary description) The cross shaft universal energy-saving enables two shafts that are not on the same axis or have a large axis angle to rotate continuously at constant angular speed, and reliably transmit torque and motion. Its biggest characteristics are compact structure, high transmission efficiency, large transmission torque and convenient maintenance. In marine engineering, the cross shaft universal joint is commonly used to connect several intermediate shafts in series to form the propulsion shaft system. In the propulsion shaft system, its main purpose is to transmit power and torque, offset radial, axial and angular errors, compensate the oscillation caused by rotating momentum, adjust the propulsion power during starting and reversing, and provide anti overload protection [1]. The transmission of the cross shaft universal joint will produce additional load, vibration and noise. The additional load will also cause the bending vibration of the components connected with the cross shaft universal joint, and may also cause periodic radial load at the input shaft, output shaft and support of the universal joint, thus arousing the vibration at the support. References [2] to [7] analyze the transmission characteristics of single cross shaft universal joint and double cross shaft universal joint, but in practical application, several universal joint series shafting are often used. The previous literature lacks the research on how various angles affect the transmission characteristics of shafting when any universal joint series shafting. Therefore, it is necessary to study any universal joint The modeling and Simulation of the system with any angle in series are carried out to analyze how the steering angle of various universal joints affects the speed, angular acceleration and torque of each shaft in the shaft system. This paper analyzes the shafting with any universal joint and multiple angles in series. The universal joint is not only the cause of unstable shafting movement and increasing shafting vibration, but also can offset this negative effect by reasonably arranging the position and angle of the universal joint in shafting design, and using the interaction between multiple universal joints to ensure the constant speed rotation and transmission of the same torque of the connecting shaft as much as possible, So as to suppress the friction and vibration generated in the transmission, so as to prolong the service life of shafting components and reduce vibration and noise [8]. The mechanism principle and motion diagram of single cross shaft universal joint are shown in Figure 1. Schematic diagram of driving shaft with universal joint? 1. Driven shaft angle? 2. Included angle of driving and driven shafts α There is such as Xiaguan [3] tan φ 2 =tan φ 1 cos α 1 (1) when the initial position of the crosshead associated with the driving shaft fork is located in the horizontal plane, its transmission relationship can be regarded as the former case φ 1、 φ When the initial angle of 2 is added by 90 ° respectively, the rotation angle relationship of 2 and 3 can be obtained. Replace equation (1) into equation (2) to obtain tan φ 3 =cos α 2 cos α 1 tn φ 1 (3) that is, the transmission relationship between the master and slave shafts of the double cross shaft universal coupling is obtained. If the conditions are met: ① all shafts are located in the same plane; ② the forks of the forks at both ends of the intermediate shaft (or the flange forks at both ends of the same shaft) are located in the same plane, the formula (3) is extended to obtain the transmission relationship Tan of the series shaft system of any cross shaft universal coupling φ n =cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α n-2tan φ 1 (n is odd) (4) Tan φ n =cos α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α n-1tan φ 1 (n is an even number) (5) let in1 = cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α N-2 (or COS) α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α N-1), after deriving the time on both sides of equation (4) and equation (5), the speed relationship between the master and slave shaft can be obtained ω n = in11+(i2n1 -1)sin2 φ 1· ω 1 (6) when the driving shaft rotates at a uniform speed, dwdt = 0, the relationship between the angular acceleration speed of the driven shaft and the rotation angle of the driving shaft is obtained by deriving the time on both sides of equation (5) α n =- in1(i2n1 -1)sin2 φ 1[1+(i2n1 -1)sin2 φ 1]2· ω。
Study on transmission characteristics of cross shaft universal joint series shafting (I)
(Summary description)
The cross shaft universal energy-saving enables two shafts that are not on the same axis or have a large axis angle to rotate continuously at constant angular speed, and reliably transmit torque and motion. Its biggest characteristics are compact structure, high transmission efficiency, large transmission torque and convenient maintenance. In marine engineering, the cross shaft universal joint is commonly used to connect several intermediate shafts in series to form the propulsion shaft system. In the propulsion shaft system, its main purpose is to transmit power and torque, offset radial, axial and angular errors, compensate the oscillation caused by rotating momentum, adjust the propulsion power during starting and reversing, and provide anti overload protection [1]. The transmission of the cross shaft universal joint will produce additional load, vibration and noise. The additional load will also cause the bending vibration of the components connected with the cross shaft universal joint, and may also cause periodic radial load at the input shaft, output shaft and support of the universal joint, thus arousing the vibration at the support. References [2] to [7] analyze the transmission characteristics of single cross shaft universal joint and double cross shaft universal joint, but in practical application, several universal joint series shafting are often used. The previous literature lacks the research on how various angles affect the transmission characteristics of shafting when any universal joint series shafting. Therefore, it is necessary to study any universal joint The modeling and Simulation of the system with any angle in series are carried out to analyze how the steering angle of various universal joints affects the speed, angular acceleration and torque of each shaft in the shaft system. This paper analyzes the shafting with any universal joint and multiple angles in series. The universal joint is not only the cause of unstable shafting movement and increasing shafting vibration, but also can offset this negative effect by reasonably arranging the position and angle of the universal joint in shafting design, and using the interaction between multiple universal joints to ensure the constant speed rotation and transmission of the same torque of the connecting shaft as much as possible, So as to suppress the friction and vibration generated in the transmission, so as to prolong the service life of shafting components and reduce vibration and noise [8].
The mechanism principle and motion diagram of single cross shaft universal joint are shown in Figure 1. Schematic diagram of driving shaft with universal joint? 1. Driven shaft angle? 2. Included angle of driving and driven shafts α There is such as Xiaguan [3] tan φ 2 =tan φ 1 cos α 1 (1) when the initial position of the crosshead associated with the driving shaft fork is located in the horizontal plane, its transmission relationship can be regarded as the former case φ 1、 φ When the initial angle of 2 is added by 90 ° respectively, the rotation angle relationship of 2 and 3 can be obtained. Replace equation (1) into equation (2) to obtain tan φ 3 =cos α 2 cos α 1 tn φ 1 (3) that is, the transmission relationship between the master and slave shafts of the double cross shaft universal coupling is obtained. If the conditions are met: ① all shafts are located in the same plane; ② the forks of the forks at both ends of the intermediate shaft (or the flange forks at both ends of the same shaft) are located in the same plane, the formula (3) is extended to obtain the transmission relationship Tan of the series shaft system of any cross shaft universal coupling φ n =cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α n-2tan φ 1 (n is odd) (4) Tan φ n =cos α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α n-1tan φ 1 (n is an even number) (5) let in1 = cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α N-2 (or COS) α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α N-1), after deriving the time on both sides of equation (4) and equation (5), the speed relationship between the master and slave shaft can be obtained ω n = in11+(i2n1 -1)sin2 φ 1· ω 1 (6) when the driving shaft rotates at a uniform speed, dwdt = 0, the relationship between the angular acceleration speed of the driven shaft and the rotation angle of the driving shaft is obtained by deriving the time on both sides of equation (5) α n =- in1(i2n1 -1)sin2 φ 1[1+(i2n1 -1)sin2 φ 1]2· ω。
- Categories:News
- Author:
- Origin:
- Time of issue:2021-09-10 09:54
- Views:
The cross shaft universal energy-saving enables two shafts that are not on the same axis or have a large axis angle to rotate continuously at constant angular speed, and reliably transmit torque and motion. Its biggest characteristics are compact structure, high transmission efficiency, large transmission torque and convenient maintenance. In marine engineering, the cross shaft universal joint is commonly used to connect several intermediate shafts in series to form the propulsion shaft system. In the propulsion shaft system, its main purpose is to transmit power and torque, offset radial, axial and angular errors, compensate the oscillation caused by rotating momentum, adjust the propulsion power during starting and reversing, and provide anti overload protection [1]. The transmission of the cross shaft universal joint will produce additional load, vibration and noise. The additional load will also cause the bending vibration of the components connected with the cross shaft universal joint, and may also cause periodic radial load at the input shaft, output shaft and support of the universal joint, thus arousing the vibration at the support. References [2] to [7] analyze the transmission characteristics of single cross shaft universal joint and double cross shaft universal joint, but in practical application, several universal joint series shafting are often used. The previous literature lacks the research on how various angles affect the transmission characteristics of shafting when any universal joint series shafting. Therefore, it is necessary to study any universal joint The modeling and Simulation of the system with any angle in series are carried out to analyze how the steering angle of various universal joints affects the speed, angular acceleration and torque of each shaft in the shaft system. This paper analyzes the shafting with any universal joint and multiple angles in series. The universal joint is not only the cause of unstable shafting movement and increasing shafting vibration, but also can offset this negative effect by reasonably arranging the position and angle of the universal joint in shafting design, and using the interaction between multiple universal joints to ensure the constant speed rotation and transmission of the same torque of the connecting shaft as much as possible, So as to suppress the friction and vibration generated in the transmission, so as to prolong the service life of shafting components and reduce vibration and noise [8].
The mechanism principle and motion diagram of single cross shaft universal joint are shown in Figure 1. Schematic diagram of driving shaft with universal joint? 1. Driven shaft angle? 2. Included angle of driving and driven shafts α There is such as Xiaguan [3] tan φ 2 =tan φ 1 cos α 1 (1) when the initial position of the crosshead associated with the driving shaft fork is located in the horizontal plane, its transmission relationship can be regarded as the former case φ 1、 φ When the initial angle of 2 is added by 90 ° respectively, the rotation angle relationship of 2 and 3 can be obtained. Replace equation (1) into equation (2) to obtain tan φ 3 =cos α 2 cos α 1 tn φ 1 (3) that is, the transmission relationship between the master and slave shafts of the double cross shaft universal coupling is obtained. If the conditions are met: ① all shafts are located in the same plane; ② the forks of the forks at both ends of the intermediate shaft (or the flange forks at both ends of the same shaft) are located in the same plane, the formula (3) is extended to obtain the transmission relationship Tan of the series shaft system of any cross shaft universal coupling φ n =cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α n-2tan φ 1 (n is odd) (4) Tan φ n =cos α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α n-1tan φ 1 (n is an even number) (5) let in1 = cos α 2·cos α 4·cos α 6…cos α n-1 cos α 1·cos α 3·cos α 5…cos α N-2 (or COS) α 2·cos α 4·cos α 6…cos α n-2 cos α 1·cos α 3·cos α 5…cos α N-1), after deriving the time on both sides of equation (4) and equation (5), the speed relationship between the master and slave shaft can be obtained ω n = in11+(i2n1 -1)sin2 φ 1· ω 1 (6) when the driving shaft rotates at a uniform speed, dwdt = 0, the relationship between the angular acceleration speed of the driven shaft and the rotation angle of the driving shaft is obtained by deriving the time on both sides of equation (5) α n =- in1(i2n1 -1)sin2 φ 1[1+(i2n1 -1)sin2 φ 1]2· ω。
Relevant news
1、 Original clearance
Clearance in free state before bearing installation. The original clearance is determined by the processing and assembly of the manufacturer.
2、 Installation clearance
Also known as fit clearance, it is the clearance when the bearing, shaft and bearing seat are installed but not working. Due to interference installation, either the inner ring is increased, or the outer ring is reduced, or both, the installation clearance is smaller than the original clearance.
3、 Working clearance
When the bearing is working, the inner ring has the maximum temperature rise and the maximum thermal expansion, which reduces the bearing clearance; At the same time, due to the load, the contact between the rolling element and the raceway produces elastic deformation, which increases the bearing clearance. Whether the bearing working clearance is larger or smaller than the installation clearance depends on the combined action of these two factors.
Some rolling bearings can not adjust the clearance, let alone disassemble. These bearings have six models, namely 0000 to 5000; Some rolling bearings can adjust the clearance, but can not be disassembled. There are 6000 type (angular contact bearing) and 1000, 2000 and 3000 type rolling bearings with conical holes in the inner ring. After adjustment, the installation clearance of these types of rolling bearings will be smaller than the original clearance; In addition, some bearings can be disassembled and the clearance can be adjusted. There are three types: 7000 (tapered roller bearing), 8000 (thrust ball bearing) and 9000 (thrust roller bearing). These three types of bearings do not have original clearance; For 6000 and 7000 type rolling bearings, the radial clearance is reduced, and the axial clearance is also reduced, and vice versa. For 8000 and 9000 type rolling bearings, only the axial clearance has practical significance.
1、 Original clearance
Clearance in free state before bearing installation. The original clearance is determined by the processing and assembly of the manufacturer.
2、 Installation clearance
Also known as fit clearance, it is the clearance when the bearing, shaft and bearing seat are installed but not working. Due to interference installation, either the inner ring is increased, or the outer ring is reduced, or both, the installation clearance is smaller than the original clearance.
3、 Working clearance
When the bearing is working, the inner ring has the maximum temperature rise and the maximum thermal expansion, which reduces the bearing clearance; At the same time, due to the load, the contact between the rolling element and the raceway produces elastic deformation, which increases the bearing clearance. Whether the bearing working clearance is larger or smaller than the installation clearance depends on the combined action of these two factors.
Some rolling bearings can not adjust the clearance, let alone disassemble. These bearings have six models, namely 0000 to 5000; Some rolling bearings can adjust the clearance, but can not be disassembled. There are 6000 type (angular contact bearing) and 1000, 2000 and 3000 type rolling bearings with conical holes in the inner ring. After adjustment, the installation clearance of these types of rolling bearings will be smaller than the original clearance; In addition, some bearings can be disassembled and the clearance can be adjusted. There are three types: 7000 (tapered roller bearing), 8000 (thrust ball bearing) and 9000 (thrust roller bearing). These three types of bearings do not have original clearance; For 6000 and 7000 type rolling bearings, the radial clearance is reduced, and the axial clearance is also reduced, and vice versa. For 8000 and 9000 type rolling bearings, only the axial clearance has practical significance.
2021-09-10
The rolling bearing installed in the vibration exciter unit of these equipment must be able to withstand heavy load, high speed, acceleration and centrifugal force. Most of these applications work in very harsh environments, such as pollution and humidity. Fag's special self-aligning roller bearing is developed for vibration mechanical conditions and has achieved great success in practical application. In particular, the cage of rolling bearing must be able to withstand the force generated by high radial acceleration. Under worse working conditions, it may also bear the force generated by axial acceleration.
The rotation of the eccentric block will cause the deflection of the rotating shaft and the relative sliding inside the bearing. This will increase friction, resulting in an increase in bearing operating temperature. The dynamic centering capacity of special self-aligning roller bearing can reach 0.15 °. If you need to provide greater centering capability, please contact the industrial application engineer of Schaeffler Group. Basic design of FAG Special self-aligning roller bearing FAG Special self-aligning roller bearing series for vibration machinery is 223, and its main dimensions comply with e DIN 616: 1995-01 and ISO 15 standards. For the special stresses generated in vibrating machinery, FAG provides special self-aligning roller bearings with suffix t41a or t41d, which are described in section 1.5.
X-life self-aligning roller bearing 223-e1 series has very high bearing capacity by maximizing the use of bearing cross-section. For vibrating machinery, the inner diameter of X-life series self-aligning roller bearings available at present can reach 220 mm. 1.2. 1 X-life 223..- E1-t41a (d) series self-aligning roller bearing fag self-aligning roller bearing designed by E1 has no flange and has very high bearing capacity. FAG Special Bearing 223 with suffix t41a or t41d designed for vibrating machinery- E1 series also has this advantage, as shown in Figure 1. This is a new fag standard design for bearings with bearing diameters from 40 mm to 150 mm (bore series 08 to 30).
The rolling bearing installed in the vibration exciter unit of these equipment must be able to withstand heavy load, high speed, acceleration and centrifugal force. Most of these applications work in very harsh environments, such as pollution and humidity. Fag's special self-aligning roller bearing is developed for vibration mechanical conditions and has achieved great success in practical application. In particular, the cage of rolling bearing must be able to withstand the force generated by high radial acceleration. Under worse working conditions, it may also bear the force generated by axial acceleration.
The rotation of the eccentric block will cause the deflection of the rotating shaft and the relative sliding inside the bearing. This will increase friction, resulting in an increase in bearing operating temperature. The dynamic centering capacity of special self-aligning roller bearing can reach 0.15 °. If you need to provide greater centering capability, please contact the industrial application engineer of Schaeffler Group. Basic design of FAG Special self-aligning roller bearing FAG Special self-aligning roller bearing series for vibration machinery is 223, and its main dimensions comply with e DIN 616: 1995-01 and ISO 15 standards. For the special stresses generated in vibrating machinery, FAG provides special self-aligning roller bearings with suffix t41a or t41d, which are described in section 1.5.
X-life self-aligning roller bearing 223-e1 series has very high bearing capacity by maximizing the use of bearing cross-section. For vibrating machinery, the inner diameter of X-life series self-aligning roller bearings available at present can reach 220 mm. 1.2. 1 X-life 223..- E1-t41a (d) series self-aligning roller bearing fag self-aligning roller bearing designed by E1 has no flange and has very high bearing capacity. FAG Special Bearing 223 with suffix t41a or t41d designed for vibrating machinery- E1 series also has this advantage, as shown in Figure 1. This is a new fag standard design for bearings with bearing diameters from 40 mm to 150 mm (bore series 08 to 30).
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